Revolutionize Your Production Line with Automatic Robotic Welding Machine

Transform your manufacturing process with the precision and efficiency.

What is a Robotic Welding Machine?

A robotic welding machine is an automated device equipped with a robotic arm that performs welding tasks. These machines can handle various welding processes such as arc welding, spot welding, and laser welding, to name a few. They’re designed to enhance productivity, ensure consistent quality, and reduce human error. But that’s just scratching the surface!

How Does it Work?

Robotic welding machine operates through a combination of hardware and software. Here’s a quick breakdown:

Robotic Arm: The heart of the machine, mimicking human arm movements with precision.

Controller: The brain that processes instructions and guides the robotic arm.

Welding Torch: Attached to the arm, it performs the actual welding.

Software: Programs the machine, defining paths, speeds, and welding parameters. With this setup, laser welding robot can execute complex welds with unmatched accuracy.

Varisigns robotic welding machine
Features of Robotic welding systems

Features of Robotic Fiber Welder

  • Suitable for light and medium payload operations in wide range of applications.
  • Built-in 6 I/O bus connection, reducing clutter and making it easier to keep your workspace organized. Plus, the 16 I/O capability is easily expandable, giving you the freedom to scale your operations as needed.
  • Enjoy the freedom of versatile installation options. Whether you prefer floor, upside-down, or angle mounting, our machine adapts to your workspace, not the other way around. This adaptability ensures optimal performance and convenience, no matter your workshop layout.
  • Hand-held or stand-alone welding head available, seamless integration with welding systems.
  • High production efficiency, high welding strength, narrow welding seam, and less deformation.

Benefits of Robotic Welding Systems

Precision and Consistency: Robot welder delivers consistent results day in and day out. This consistency is crucial for industries where precision is paramount, such as aerospace and automotive manufacturing.

Increased Productivity: Robotic welders can operate around the clock without breaks, dramatically increasing productivity. This means higher output and faster turnaround times, a win-win for businesses.

Enhanced Safety: Robotic laser welding machine reduces risk by taking over dangerous human tasks, keeping human workers out of harm’s way.

Cost Efficiency: Reduced labor costs, fewer errors, and lower material wastage all contribute to significant cost efficiencies.

Benefits of Robotic Welding Systems
Applications of Robotic Welding Machines

Applications of Robotic Welding Machines

Automotive Industry: The automotive industry was one of the early adopters of robotic welding machines. These machines are integral in producing car bodies, frames, and various components with high precision.

Aerospace Industry: Robot welding machines are used to weld intricate parts of aircraft, ensuring structural integrity and safety. They help meet stringent quality standards that are crucial for this industry.

Construction: From building bridges to skyscrapers, robotic laser welders play a critical role in construction. They handle heavy-duty welding tasks, contributing to the durability and strength of structures.

Electronics: In electronics manufacturing, these machines are used for micro-welding tasks, producing tiny, precise welds on components like circuit boards. This precision is vital for the functionality and reliability of electronic devices.

Technical Parameters

Laser Power1500W2000W3000W
Laser SourceMAX
Laser wavelength1080nm fiber laser
Laser ModeContinuous Mode & Pulsed Mode
Pulse Width0.2~50ms
Pulse Frequency1~5000Hz
Welding Spot Diameter0.2~5.0mm adjustable
Locating SystemRed laser beam
Control Axis6 Axis
X Motion Range1468mm
Cooling ModeBuilt-in Water Chiller
Handling Weight10kg
Additional FunctionsAuto wire feeder system
Welding DepthSteel up to 10mm, aluminum up to 5mm thick
Power Consumption6KW7KW9KW
Power RequirementSingle phase 220V ±10%, 40A3-phase 380V ±10%, 60A
InstallationFloor, Upside-down, Angle
Gross Weight630KG (1390lbs)

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Q: What are the main types of robotic welding machines?

A: There are several types, including:

Arc Welding Robots: Ideal for heavy-duty welding tasks.

Spot Welding Robots: Commonly used in the automotive industry.

Laser Welding Robots: Perfect for precision welding.

Q: Are robotic welding machines expensive?

Initially, yes. However, they offer long-term savings through increased productivity, reduced labor costs, and lower error rates. Over time, they prove to be cost-effective.

Q: How do I maintain a robotic welding machine?

A: Regular maintenance involves:

Software Updates: Ensure the machine’s software is up to date.

Component Checks: Regularly inspect the robotic arm, welding torch, and other components.

Cleaning: Keep the machine clean to prevent dust and debris from affecting performance.

Q: Can robotic welding machines be used for custom jobs?

A: Absolutely! These machines can be programmed for custom welding tasks, making them versatile and adaptable to various projects.

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